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Low oil yield : The residual oil rate of traditional equipment is >20%, which wastes raw materials.
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Unstable refined oil quality : acid value/color does not meet standards
Upgrade requirements
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Efficient leaching : solvent extraction technology with residual oil rate ≤ 1%
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Energy-saving refining : integrated equipment for degumming, deacidification, decolorization, deodorization and dewaxing
| equipment
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Function Description
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| Cleaning sieve
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Remove impurities in corn germ, such as dust, sand, pebbles, straw, etc., to protect subsequent equipment and ensure the purity of oil products.
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| By heating and humidifying, the germ tissue is softened and its plasticity is improved, which is beneficial for subsequent flaking or pressing, while reducing powder flying.
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| The softened corn germ is pressed into flakes to further destroy the cell tissue, improve oil extractability and reduce residual oil content.
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| The material after flaking is steam heated and fried to adjust the moisture and temperature, making it easier for oil to precipitate, while improving the pressing effect and oil quality.
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| screw oil press machine
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Oil is squeezed out of the oilseed by mechanical pressure to obtain crude oil and oil cake
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✅Selection suggestion : High oil content germ (30-40%) requires secondary pressing
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Extractor: Use organic solvents (such as n-hexane) to extract oil from oilseeds, greatly increasing the oil yield
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Desolventizer Toaster Dryer Cooler (DTDC): Separates solvent and meal from wet meal
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Evaporator: Evaporate the oil and fat in the recovered solvent to obtain mixed oil
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Stripping tower: Use steam stripping to remove the solvent from the mixed oil to obtain the extracted crude oil
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Degumming and deacidification : centrifuge + alkali refining tank
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Decolorization and deodorization : decolorization tower + deodorization tower
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The key to dewaxing : low temperature crystallization and filtration (to prevent grease turbidity)
⚠️Tips for avoiding pitfalls : Undewaxed corn oil is prone to crystallization and precipitation, affecting its appearance
| Investment scale
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Recommended configuration
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Average daily output
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| Small-scale oil mill
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Steaming frying pan + oil press + batch refining
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1-20 tons
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| Medium-scale oil mill |
Pretreatment line + leaching + semi-continuous refining
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20-100 tons
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| Large-scale oil mill
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Fully automatic pretreatment-leaching-refining integration
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More than 100 tons
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.
Technical support
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Refined oil reaches national first-class standard
.
Delivery Cases
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Africa 200TPD corn oil project: residual oil rate 0.8%, refining yield 92%
.
Service Support
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Free customized flow chart : design process according to the oil content of raw materials
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Lifelong equipment maintenance : 48-hour fault response