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Small-Scale Sunflower Oil Plant Equipment Configuration Plan

QIE
2025-09-13
Solution
Launch a small sunflower oil plant with ease. From seed cleaning and pressing to refining and bottling, our complete equipment solutions enable high-quality, natural sunflower oil production with minimal investment and fast returns.

Looking to enter the healthy cooking oil market with minimal investment and quick returns? A small-scale sunflower oil plant offers easy-to-operate equipment and a fast payback, making it ideal for entrepreneurs and small businesses. With a scientifically designed, efficient, and reliable equipment configuration, you can start producing high-quality, natural sunflower oil and capture growing consumer demand.

1. Basic Requirements for a Small-Scale Sunflower Oil Plant

1.1 Production Capacity

  • Small-scale plants typically process 0.5–20 tons of sunflower seeds per day.

  • A 10 tons/day (10TPD) plant is a common and economical starting point.

  • Processing 10 tons of sunflower seeds (oil content ~35%-50%) can produce approximately 3.5–5 tons of crude oil, yielding 3–4.5 tons of refined oil after refining.

1.2 Investment Scale

  • Investment includes land, buildings, equipment, raw materials, environmental facilities, and working capital.

  • A basic small-scale production line (pre-treatment + pressing + simple filtration) typically costs tens of thousands of USD; adding refining and dewaxing equipment increases the total investment.

1.3 Site Requirements

  • Workshop area: approximately 150–300 m², depending on capacity.

  • Considerations: raw material storage, finished oil storage, operation area, office space.

  • Basic facility requirements: stable electricity, sufficient steam or heat source, ventilation, fire safety, and environmental protection measures.

Sunflower seeds being pressed into crude oil using screw press machine

2. Core Equipment Configuration for a Small Sunflower Oil Plant

2.1 Equipment Overview Table

Stage Key Equipment Function
Pre-treatment Cleaning screen, magnetic separator, gravity destoner, shelling machine, flaking machine, steam cooker Remove impurities, shell seeds, flake kernels, condition for better oil yield
Oil Pressing Screw oil press, crude oil filtration equipment (clarification tank, vibrating screen, plate-and-frame filter) Mechanically extract oil and perform preliminary filtration
Refining (Optional) Degumming tank, neutralization tank/centrifuge, bleaching tank & filter, deodorization tank, dewaxing equipment Remove gums, free fatty acids, pigments, odors, wax; improve oil quality and stability
Bottling (Optional) Manual/semi-automatic/automatic edible oil filling machine Accurately fill bottles or containers for storage and sales

Note: Dewaxing is critical for sunflower oil to prevent cloudiness at low temperatures and produce high-quality refined oil.

Sunflower seed steam cooker used for conditioning before oil pressing

2.2 Stage Description

  • Pre-treatment: Removes impurities, shells seeds, flakes, and conditions the kernels to improve oil yield and quality.

  • Oil Pressing: Screw presses are ideal for small-to-medium continuous production, offering high oil yield and easy operation.

  • Refining: Removes impurities and wax, improves clarity, smoke point, and taste; ensures compliance with national edible oil standards (e.g., GB 1534-2003 Grade 1).

  • Bottling: Choose manual or automated systems based on market needs to improve packaging efficiency.

3. Advantages of a Small-Scale Sunflower Oil Plant

  1. Low Initial Investment: Equipment investment is much lower than large-scale factories.

  2. Quick Payback: Controllable investment and mature technology allow recovery within 1–3 years if well-managed.

  3. Strong Market Demand: Healthy edible oils have steady, growing demand worldwide.

  4. Flexible Products: Can produce crude oil, refined oil, or dewaxed oil to meet diverse customer needs.

  5. Proximity to Raw Materials and Market: Planting near sunflower seed production areas reduces material and logistics costs, building regional brand recognition.

Sunflower oil refining equipment used for high-quality edible oil production in industrial processing plant

4. FAQ

Q1: How much oil can be obtained from one ton of sunflower seeds?
A: Oil content is around 35%-50%. Using a screw press, crude oil yield is approximately 35%-45%. After refining and dewaxing, finished oil yield is about 30%-40%.

Q2: How many workers are needed to operate a small production line?
A: Depends on automation. A 10TPD basic line (pre-treatment + pressing) typically requires 2–3 operators. Including refining and bottling may need 4–6 staff on shifts.

Q3: Is refining equipment necessary?
A: Not mandatory, but highly recommended. Refining removes impurities and wax, improves oil quality, safety, and marketability, and facilitates entry into supermarkets and retail channels.

Q4: Can a small sunflower oil plant expand in the future?
A: Yes. Plant layout and equipment can allow gradual expansion as market demand grows.

Start your sunflower oil business with a reliable sunflower oil production line designed for small to medium-scale plants. From seed cleaning to bottling, our solutions provide efficient production, high-quality oil, and fast return on investment. Contact us now for your customized setup!

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