How Much Does a Complete Turnkey Edible Oil Plant Cost?
2026-02-09
Tutorial Guide
Discover the cost factors of building a turnkey edible oil plant, including capacity, raw materials, process technology, automation, and location. Get a tailored, transparent cost estimate from QIE Group's global experts.
Whether you are an experienced producer planning a capacity expansion or a new investor entering the dynamic edible oil market, accurately estimating the cost of building a new or upgrading an existing edible oil processing plant is crucial for project success.
A comprehensive cost estimate affects not only the initial investment but also the long-term operational efficiency, profitability, and market competitiveness of the plant. The factors influencing the cost of a turnkey edible oil plant are complex, spanning raw material selection, process technology, automation level, and geographical conditions.
As a globally recognized turnkey engineering service provider for edible oil plants, QIE Group delivers end-to-end turnkey edible oil plant solutions, covering everything from conceptual design to commissioning.
Key Factors Affecting Turnkey Edible Oil Plant Costs
The total investment of a turnkey edible oil plant is not fixed and depends heavily on specific project requirements. Key factors include:
| Factor |
What it changes in the plant |
Typical engineering notes |
| Design Capacity |
Processing capacity per hour or per day (tons/hour or tons/day), depending on raw materials such as palm fruits, rapeseed, sunflower seeds, etc. |
Core driver. Higher capacity requires larger equipment, more building space, and higher energy consumption, with costs increasing non-linearly |
| Raw material type |
Different oil crops (palm, rapeseed, sunflower, soybean, peanut, etc.) require specific pretreatment, pressing or solvent extraction, and refining processes |
Critical differentiator. For example, a palm oil plant requires sterilization, fruit stripping, and pressing equipment; a solvent extraction plant needs solvent recovery systems; refining depth varies by oil type |
| Process Technology |
Pressing: Physical extraction, suitable for high-oil-content materials (peanut, rapeseed), relatively simple equipment. Solvent Extraction: Using solvents to extract oil, suitable for low-oil-content materials (soybean), high yield but complex and requires solvent safety measures. Refining Level: From crude to refined oil, includes degumming, neutralization, bleaching, deodorization; deeper refining increases equipment complexity and cost |
Determinant. Solvent extraction generally costs more than pressing; deeper refining requires advanced equipment and technology |
| Automation Level |
From manual/semi-automatic to fully integrated DCS systems, reducing labor and improving efficiency and stability |
Significant. High automation increases control system and instrumentation costs but reduces long-term labor costs |
| Civil Works & Infrastructure |
Factory buildings, raw material and finished product storage, press/extraction and refining workshops, offices, boiler house, wastewater treatment, roads, utilities |
Important component. Costs vary depending on local materials, building codes, and site conditions |
| Geographical Location & Logistics |
Land cost, labor rates, energy prices, environmental regulations, and proximity to raw materials and markets |
Regional variations are significant. Urban areas may have high land and labor costs; remote areas may have higher infrastructure and logistics costs |
| Environmental & Safety Standards |
Wastewater and exhaust treatment, noise control, solvent safety, dust explosion prevention |
Compliance requirement. Higher standards require more investment but reduce fines and operational risks |
Cost Breakdown: Where the Money Goes
The investment of a complete turnkey edible oil plant typically includes the following:
1) Core Process Equipment
This is the largest portion of the investment:
- Pretreatment Equipment: Cleaning machines, crushers, softening kettles, flaking machines, roasting/stirring kettles
- Extraction Equipment: Screw oil presses (for high-oil materials or physical pressing), extractors, desolventizers, DTDC systems (drying, cooling), solvent recovery units
- Refining Equipment: Degumming tanks, Deacidification towers, decolorization columns, deodorization towers, filters, vacuum systems, heat exchangers tec
- Packaging & Auxiliary Systems: Filling machines, sealing machines, labeling machines, palletizers; oil pumps, valves, pipelines, storage tanks (crude and refined oil); steam boilers, thermal oil heaters, explosion-proof systems (required for solvent extraction), air compressors, dust collectors
2) Civil Works
This includes the construction costs of the main plant structure, foundation, floor, internal partitions, and various functional workshops (pretreatment, pressing/leaching, refining, filling, warehouse, utilities, etc.). Area and structural complexity are key factors.
3) Installation, Commissioning & Start-Up
Engineers handle equipment installation, piping, electrical wiring, control system integration, and full-line trial runs. QIE Group has extensive experience ensuring projects are delivered on time and within budget.
4) Engineering Design Fees
Includes process flow diagrams (PFD), piping & instrumentation diagrams (P&ID), equipment layouts, structural drawings, electrical and automation schematics. A foundational element for project success.
5) Training Fees
Systematic training for operators, maintenance, and management staff covering equipment operation, maintenance, safety, and process control
6) Project Management & Service Fees
Project managers coordinate resources, control schedule, quality, and costs, and provide full technical support
7) Other Costs
Auxiliary facilities (fire protection, ventilation), spare parts, initial production consumables (filter cloths, chemicals), shipping insurance, customs clearance, etc.
Investment Range Overview
Based on QIE Group's global experience, the following is a general reference (actual costs depend on detailed specifications and location):
| Plant Scale |
Daily Processing |
Process |
Investment (USD) |
Suitable For |
| Small |
30-100 tons |
Pressing or small extraction with simple refining, low automation |
0.5 – 2 million |
Startups or specialty oils |
| Medium |
100-500 tons |
Pressing or extraction, complete refining, multiple oils, higher automation |
2 – 8 million |
Balanced investment and economic efficiency |
| Large |
500+ tons |
Fully automated continuous production, deep refining (may include fractionation), large auxiliary systems |
8 million+ (up to tens of millions) |
High technical and management requirements, lower unit cost due to scale |
⚠️ Note: Costs vary significantly depending on raw materials and process. A soybean extraction plant and a palm fruit processing plant with similar capacities can have multi-million-dollar differences due to process requirements.
Why Choose QIE Group's Turnkey Solution
Choosing an experienced turnkey contractor is key to reducing risks and optimizing investment. QIE Group's turnkey solution provides:
Single Point of Responsibility
Clients only need to connect with the QIE Group, which will be fully responsible for all aspects from design to production. This ensures clear responsibilities and avoids the hassle and risk of disputes from multiple parties.
Time & Cost Savings
With its mature process flow, supply chain management, and project management experience, QIE Group can optimize design, shorten construction period, control costs, and ensure projects are delivered on time and within budget.
Reduced Technical Risk
With extensive experience in processing various raw materials such as palm oil, soybean oil, and sunflower oil, we ensure reliable processes, precise equipment selection, and stable system operation, thereby guaranteeing product quality and oil yield.
Optimized Capacity & Efficiency
Customized designs based on customer needs ensure full utilization of factory capacity and effective control of energy and material consumption.
FAQ
Q1: What preparations are needed before building a plant?
Define target capacity, raw material type, refining depth, automation level, and site location
Conduct feasibility study, market research, and investment budgeting
Q2: How much does pressing vs. solvent extraction cost?
Solvent extraction is typically more expensive than pressing; suitable for low-oil-content materials, with higher equipment and safety requirements
Q3: How does automation affect total investment?
Higher automation increases initial investment by 15-25% but significantly reduces long-term labor costs
Start Your Edible Oil Production Journey
From small-scale projects of a few hundred thousand dollars to large integrated plants costing tens of millions, investment scales vary widely. Understanding precise costs based on your requirements is essential.
By providing your target capacity, raw materials, product standards, automation level, and site location, our experts will develop a customized turnkey edible oil plant solution, delivering a precise, transparent, and competitive cost estimate to help you take the first step toward production.