Investment Guide for New Oil Mills: Turnkey Peanut Oil Production Line Explained

Small and medium-sized oil mills face significant challenges in the face of market competition, primarily including rising labor costs, outdated equipment, and unstable oil yields, which severely impact production efficiency and profitability. In response to this situation, our turnkey peanut oil production lines, with their intelligent control, fully automated processes, and flexible solutions, have become an ideal choice for building new or upgrading oil mills.

Challenges faced by small and medium-sized oil mills

In traditional peanut oil production, small and medium-sized oil mills typically encounter the following problems:

• Oil yield fluctuations : greatly affected by raw material quality, process parameters and operating experience, resulting in low oil utilization.

• High labor costs : Traditional semi-manual operations are labor-intensive and increase operating costs.

• Outdated equipment : lack of intelligent control and automation, resulting in low production efficiency and poor quality stability.

We help oil plants effectively solve these problems and achieve efficient and stable production through turnkey production line solutions that combine advanced processes and automation technologies.

Our turnkey peanut oil production line advantages

Intelligent control and full automation

• Intelligent control system : Real-time monitoring of key parameters such as temperature, pressure, and flow rate, automatically adjusting the process to ensure stable oil yield and oil quality.

• Fully automated production line : From raw material cleaning, crushing, steaming and roasting to pressing, leaching, refining and filling, the entire process is closed-loop automated, reducing human intervention.

• Energy Saving and High Efficiency : The overall energy-saving design of the production line reduces energy consumption and operating costs while improving production efficiency. 👉[ Peanut Oil Processing Plant Guide: Profit Model and Equipment Selection ]

Intelligent control and fully automated customized process solutions

We offer customized solutions based on oil mill capacity, oil product demand, and market positioning, including small-scale strong aroma pressing processes and large-scale high-yield combined processes:

1. Small-tonnage, strong-aroma, first-grade oil pressing process

Process flow:
Raw material intake → Cleaning → Crushing → High-temperature steaming and roasting → Screw press/small press → Oil cold filtration/coarse filtration → Degumming (cold filtration or light refining) → Canning/Packaging

Features:

• Focused on creating high-end oils with rich flavor.

• High-temperature steaming and frying promotes the Maillard reaction, generating a unique nutty aroma.

• The process is simple and the investment cost is low, making it suitable for small and medium-sized oil mills.

2. High-capacity, high-yield integrated process (pre-pressing-leaching combined process)

Process flow:
Raw material intake → Cleaning → Crushing → Roasting → Pre-pressing (screw press) → Extraction (ring/carrier/rotary extractor) → Desolventizing of mixed oils → Crude oil → Refining (degumming → deacidification → decolorization → deodorization) → Finished oil packaging

Features:

• Core objective: To maximize oil yield and economic benefits while ensuring oil quality.

• Efficiently utilize the high oil content of peanuts (approximately 45–55%).

• Low residual oil extraction rate (≤0.8%), solvent consumption ≤1.5 kg/t

• Optimization of the refining process reduces energy consumption by approximately 10–15%.

• The system supports hot pressing, cold pressing, or pre-pressing modes, which can flexibly meet the needs of different oil markets.

Investment Reference: Comparison of Capacity and Efficiency of Small and Medium-Sized Oil Mills

For oil refineries of different sizes, the capacity and oil yield of our turnkey production lines are as follows:

illustrate:

1. Oil yield during pressing: refers to the oil yield extracted by a screw oil press, based on high-quality peanuts and optimized process conditions.

2. Total oil yield of the pre-pressing-leaching combined process: including the oil recovery rate of the leaching section after pressing, maximizing the utilization rate of oilseeds.

3. Labor savings: Compared with traditional semi-manual operations, automated production lines can significantly reduce labor costs.

4. The data is for investment reference only. Specific projects may vary slightly due to raw material quality, process parameters, and equipment selection.

Case studies show that after a medium-sized oil mill introduced our turnkey production line, its oil yield increased by about 1.5 percentage points, its daily labor hours decreased by 35%, and the risk of fluctuations in oil quality was significantly reduced.

Why choose QIE Group's turnkey peanut oil production line?

1. Advanced technology : Combining efficient processes of pressing, leaching, and refining to provide flexible, customized solutions.

2. Professional services : We provide equipment commissioning, operation training, and regular maintenance advice, and one-on-one technical support to ensure efficient equipment operation.

3. High return on investment : Optimizes oil yield and labor efficiency, reduces energy consumption and operational risks, and improves overall economic benefits.

4. Diverse market adaptability : Supports the production of high-end aromatic oils or large-tonnage blended oils to meet different market demands.

Whether pursuing premium peanut oil with rich flavor or large-scale production with high oil yield and economic benefits, QIE Group's turnkey peanut oil production lines can provide flexible, efficient, and customizable solutions. Through intelligent control, full automation, and professional technical support, they help small and medium-sized oil mills steadily increase their capacity and profits.