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High-efficiency copra oil extraction and refining process solutions

QIE
2025-10-30
Solution
QIE Group provides end-to-end coconut oil processing solutions, from coconut intervention, pressing, extraction to refining. Learn how to efficiently produce high-quality refined coconut oil, improving both oil quality and economic benefits.

Copra oil (also known as coconut oil) is a natural, stable, and versatile vegetable oil widely used in the food, daily chemical, pharmaceutical, and industrial sectors. With the continued growth in international demand for high-quality refined coconut oil, investing in an efficient, energy-saving, and automated copra oil production line has become a strategic choice for many oil processing companies.

So, how can dried coconut meat be efficiently converted into high-quality coconut oil? This depends not only on high-quality raw materials, but more importantly on a systematic processing technology design. Today, we'll delve into this scientific journey "from coconut to oil."

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I. Detailed Explanation of the Extraction Process of Coconut Oil

The first step in producing high-quality copra oil is the scientific processing of raw materials. The ideal moisture content for copra is between 7% and 10%; too high a moisture content makes it prone to mold, while too low a moisture content affects the oil yield.

  • Raw material pretreatment : Through steps such as magnetic separation to remove iron, crushing and screening, softening and steaming, the coconut meat particles are heated evenly, creating the best conditions for subsequent oil release.
  • Double -helix pressing + solvent extraction : First, mechanical pressing is used to remove most of the oil, and then hexane solvent extraction is used to reduce the residual oil rate to below 0.8%, significantly improving the overall efficiency.
  • Crude oil purification : triple purification of sedimentation, filtration and centrifugation ensures that the crude oil is clear and transparent, laying a solid foundation for subsequent refining.

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II. Coconut Oil Refining Process

Many customers mistakenly believe that "refining = destroying nutrients," but that is not the case! QIE Group uses a fully continuous physical refining process with no chemical additives throughout, which preserves the natural stability of coconut oil and meets European and American food safety standards.

Step Function Description
Degumming Phospholipid impurities are removed by mixing the crude oil with phosphoric acid or citric acid, preventing equipment blockage and oxidation reactions.
Deacidification High-vacuum steam distillation technology is used to remove free fatty acids (FFA) and maintain the purity of the oil.
Decolorization Under negative pressure, crude oil is thoroughly mixed with activated clay to adsorb pigments, residual soap particles, and metal ions, resulting in a light and bright color like crystal.
Deodorization Volatile odor substances are removed under high temperature and high vacuum conditions, resulting in a tasteless and shelf-stable finished product.

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III. Cold pressing vs. hot pressing? Physical vs. chemical refining? How to choose without making a mistake?

Different processes determine the positioning and value of the final product. Let us help you clarify your thinking:

Comparison Dimension Cold-pressed coconut oil (VCO) Hot-pressed coconut oil (RBD)
Source of raw materials Fresh coconut meat Dried copra (commonly found in Southeast Asian regions)
Process characteristics Low-temperature pressing or fermentation centrifugation preserves active ingredients. High-temperature steaming and roasting + pressing + physical refining is suitable for large-scale production.
Flavor characteristics Rich and natural coconut aroma, suitable for high-end beverages and health products. Tasteless or mildly scented, making it more suitable for cooking and industrial use.
Nutritional retention High in (vitamin E and polyphenols) Relatively low, but more stable
Refining methods Physical refining Chemical refining
Advantages No wastewater, low oil loss, and recoverable fatty acids Low equipment cost and mature technology

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IV. QIE Group's Technological and Equipment Advantages

As a manufacturer of copra pressing machines and coconut oil refining equipment with over 40 years of industry experience, we always focus on technological innovation and customer value, providing efficient, energy-saving, and safe production line solutions for customers worldwide.

  • Fully automated control system : PLC+SCADA remote monitoring, data visualization management, reducing human error.
  • Energy -efficient design : The equipment has low energy consumption and adopts a heat recovery system, which significantly reduces operating costs.
  • Modular customization capability : Supports flexible configuration of production capacity from 30 to 1000 tons/day, adaptable to various investment scales.
  • Environmentally friendly zero-emission process : Physical refining with no wastewater discharge; the equipment has Class I and II pressure vessel design and manufacturing qualifications, ensuring safety and reliability.

V. FAQ

Q1: How to increase the oil yield of copra oil?

It is recommended to use a combination of "pre-pressing + solvent extraction" process, which can reduce the residual oil content of the oil cake to below 0.8%. At the same time, controlling the moisture content of the copra at 7%–10% and optimizing the steaming and roasting temperature and pressing pressure can significantly improve the oil yield.

Q2: What are the key steps in refining copra oil?

The main steps include degumming, deacidification, decolorization, and deodorization to ensure that the product has a clear color, no odor, and high stability.

Q3: Is physical refining more expensive than chemical refining?

Physical refining requires a slightly higher initial investment, but has lower long-term operating costs, no wastewater treatment fees, less oil loss, and better overall economic benefits.

Q4: Can QIE Group's production lines be customized?

We can provide full-process customization from 10 tons/day to 3000 tons/day, including process design, equipment selection and plant layout, to meet the investment and capacity needs of different customers.

Whether you're building a brand-new copra oil extraction and refining plant or upgrading and expanding existing equipment, QIE Group can tailor the best solution for you. Our engineering team will be involved throughout the entire process, from process design to installation, commissioning, and personnel training, providing a one-stop solution to all your problems.

Contact us now for solutions for copra oil extraction and refining production lines to improve oil quality and production efficiency! →
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